Smart homes are no longer futuristic concepts; they’re part of everyday life. From voice-controlled lights to intelligent security systems, modern homes are brimming with connected technology. But behind the sleek design and seamless automation lies a powerful, unseen component that makes it all possible: the printed circuit board (PCB).
In 2023, there were an estimated 63.43 million smart homes in the U.S., representing nearly half of all U.S. households. This number is expected to increase to 77.05 million by the end of this year (2025). PCBs are extensively used in smart home devices like thermostats, lighting systems, security cameras, and smart plugs.
At Sonic Manufacturing Technologies, we understand that every smart device starts with a smart board. Let’s take a closer look at how PCBs are the foundation of the modern smart home, and how high-quality assembly is key to functionality, reliability, and user satisfaction.
The Hidden Hero of Smart Home Devices
Whether it’s a smart thermostat, doorbell camera, or voice assistant, each device depends on a custom-designed PCB to function. These boards connect and coordinate components like microcontrollers, sensors, wireless modules, and power supplies, all in a compact space.
PCBs are what allow smart devices to connect to Wi-Fi or Bluetooth networks, interpret data from sensors, and communicate with other devices. Thanks to these small but powerful components, smart home devices can operate efficiently and reliably 24/7.
From Living Rooms to Laundry Rooms: Where You’ll Find PCBs
As smart technology expands, so does the demand for specialized PCB designs. Here are just a few areas in the home where PCBs are quietly working behind the scenes:
- Smart Lighting Systems: Enable remote control, dimming, and automation based on occupancy or time of day.
- Connected Thermostats: Gather data from sensors and adjust HVAC systems accordingly.
- Security Cameras and Doorbells: Stream video, record footage, and alert users in real time.
- Smart Appliances: Refrigerators, washers, and ovens now include PCBs for connectivity, diagnostics, and remote control.
- Voice Assistants and Hubs: Rely on sophisticated PCB layouts for voice recognition and AI processing.
Why Precision PCB Assembly Matters
When it comes to smart home products, performance and reliability are non-negotiable. Poorly manufactured boards can lead to lag, connection drops, or total failure; issues that quickly damage a brand’s reputation.
That’s where Sonic’s precision PCB assembly and quality control processes make the difference. We support smart home manufacturers with rapid prototyping and design validation and scalable, end-to-end manufacturing solutions. We also ensure our PCBs are IPC-compliant, which is widely recognized as industry standard.
In short, we help ensure every board performs flawlessly in real-world conditions, from concept to final assembly.
Supporting the Smart Home Market with Speed and Scale
The smart home market is booming—with new devices launched every year and consumer expectations rising fast. As of 2023, U.S. households had an average of 21 connected devices in 13 different categories. To keep up, companies need a manufacturing partner that can scale quickly, maintain high quality, and shorten time-to-market.
Sonic Manufacturing delivers on all fronts. Our U.S.-based facility in Fremont, CA offers fast, agile PCB assembly that helps our clients stay ahead of the curve in an increasingly competitive space. To speak with our team about your upcoming project, contact us today at 510-826-5406.