Sonic provides expert box build assembly services including
systems integration. We collaborate with clients to design custom processes,
tracking, and testing of all systems and subsystems. We are also experienced in
using both standard and custom-designed enclosures as well as working with
small and large form factors.
Sonic’s Box Build Assembly Services
From an initial build-out to determine design for
manufacturing (DFM) or a final build for product verification, Sonic’s modern,
85K-square-foot production facility in Fremont, California, utilizes advanced
production-line technology for all your box build needs:
Build-to-order (BTO) and configure-to-order
Cable and harness assembly
Hardware and software integration
Printed circuit board (PCB) production and
Prototypes can typically be
produced within two days to two weeks depending on exact specifications and
The Markets Sonic Serves
Whether you have a project from an incubator, lab, or
startup, Sonic has experience working with multiple industries:
Biotech and medical devices
Computing and data storage
Industrial testing and measurement
Internet of Things (IoT)
The Benefits of Working with Sonic
Box build assembly services are an integral part of new
product introduction (NPI), and that takes more than just following a diagram
or schematic. As an established electronics manufacturing services (EMS)
provider, Sonic brings over 20 years of experience to box builds.
Manufacturing Design & Development
Sonic knows your specialty is design engineering, but we have
over 30 engineers to help take your proof of concept (PoC) to efficient,
assembly-line production. We can provide actionable feedback in the following
dimensions: Unit dimensions and weight are critical when determining the
optimal manufacturing and shipping specifications.
Materials (BOM): A detailed BOM controls costs and streamlines the
production process by anticipating and planning for any potential supply
drafting (CAD) modeling: The use of 3D CAD models is a key component of the
manufacturing design process before allocating resources for prototyping.
Producing an initial prototype is essential to evaluate different manufacturing
options and testing before full production.
testing: Basic testing includes both visual and functional assessments as
well as flash and earth-bond tests in addition to identifying any unit-specific
Early identification of the final packaging and shipping requirements also contributes
to refining the manufacturing process.
Logistics & Supply-Chain Management
Effective box build assembly also requires logistics and
supply-chain management (SCM) planning. Our expertise includes:
management: We use over one million components per week to manufacture
completed assemblies thanks to our computerized materials processes.
supply chain solutions: Accuracy is fundamental, and thanks to HAL, our
self-correcting database, our inventory is consistently up to date.
procurement: Our Singapore office ensures the quality and timely shipment
of components from Asia.
logistics: We offer same-day order fulfillment and worldwide shipping to
commercial businesses, residential addresses, regional manufacturers, and
Certified Superior Quality Assurance
When it comes to the quality of our box builds, you don’t
have to take our word for it. Our certifications guarantee it:
ISO 9001:2015 Certified
ISO 13485:2003 Certified
IPC-A-610 Workmanship Certified
J-Std-001 Soldering Certified
ITAR, TUV, FCC, UL Registered
RoHS & Lead-Free Process Certified
Thanks to our extensive work in the automotive and
biomedical device industries, we’re experienced in meeting strict compliance
standards and regulations.
Your Go-To EMS Box Build Assembly Services Provider
Whether you’re a design engineer in Silicon Valley or a purchasing
agent in Salt Lake City, Sonic has the box build capabilities to meet your
current demands while also anticipating your future needs.