Sonic Manufacturing’s Medical Device Capabilities

When it comes to building today’s medical devices, you need a quality microelectronic manufacturing partner that you can trust during every step of the production lifecycle.

At Sonic Manufacturing, we understand that product quality and compliance with applicable FDA regulations are among your primary concerns. Our medical device contract manufacturing services will ensure your products perform reliably and according to your stringent specifications. With end-to-end traceability and component certification, we can assist your medical device designers from our headquarters in Fremont, California.

State-of-the-Art Production Capabilities

Using highly automated production lines at our modern facility, we will work with your product teams to achieve the quality of manufacturing they need to succeed. Medical devices demand the highest level of manufacturing oversight and control. To ensure the integrity of the entire process, Sonic provides a dedicated team of technical experts and process engineers.

Our capabilities include:

• Flexible production lines that minimize bottlenecks and maintain product quality
• Various assembly, box building, and x-ray inspection or test capabilities
• Quality manufacturing processes with ISO 9001:2015 and 13485:2016 certifications
• More than 20 years of experience in manufacturing quality electronic products

Full Suite of Manufacturing Expertise

Sonic Manufacturing focuses on remaining flexible while working with medical device scientists, engineers, and product managers. Our contract manufacturing services provide turnkey solutions, prototyping, and designing for manufacturability and assembly. At Sonic, we use operational production lines during the prototyping phase, so teams develop manufacturing process instructions (MPIs) that eliminate unforeseen issues.

Additional production line capabilities include:

• Component engineering and sourcing
• PCB layout and assembly
• Box builds and system integration
• Cable and harness assembly

Bringing a medical device to market often requires many iterations of the component design, manufacturing processes, testing criteria, and demonstrable compliance with regulations. We can help your product teams with comprehensive contract manufacturing services that result in an optimal production process.

Supply Chain and Inventory Management

Besides our manufacturing capabilities, Sonic also uses innovative solutions and approaches to streamline the production processes. Using in-house passive stores, we optimize material logistics and improve response times with enhanced inventory management.

We currently transform over one million components into finished products every week, including wearable devices. Using automated supply chain and logistics solutions, Sonic Manufacturing provides better quality products in less time than other medical device contract manufacturers. We have an international buying office, and we screen for counterfeit components to ensure product reliability.

Manufacturing Proximity Benefits

For your product team, partnering with us provides additional proximity benefits. From our headquarters in Fremont, we serve the San Francisco Bay Area, Palo Alto, Silicon Valley, Sunnyvale, Mountain View, Burlingame, and San Jose.

Using a manufacturing partner that’s close to your product team improves collaboration and iteration, leading to improved product and process quality. Sonic’s team of resources demonstrates a can-do attitude and we will make every effort to ensure your product’s success.

Sonic Manufacturing for Bay Area Medical Device Designers

For any medical device design team (from startups to well-established firms), Sonic Manufacturing can help you develop or optimize your products. We provide engineering support, expert advice, and improve the process quality for all our clients. With the added flexibility in our approach, our team will work diligently to ensure you achieve a successful product launch.

To discuss your requirements and partner with a quality medical device contract manufacturing service provider, reach out to discuss your project with Sonic Manufacturing today.